Pallet Racking Systems
Direct Access. Maximum Flexibility. built for Every Warehouse.
Why Pallet Racking Systems Matter
Every warehouse depends on a reliable racking backbone. Pallet racking systems organize heavy, palletized loads vertically—freeing valuable floor space and keeping inventory accessible.
At Vertical Storage USA, we design and install warehouse pallet racks built for performance, safety, and long-term durability. Whether you’re upgrading outdated selective racks or planning a fully automated racking system, we’ll engineer a layout optimized for your products, equipment, and throughput goals.
What is a Pallet Racking System
A pallet racking system is a structural framework that supports multiple levels of palletized product. Key components include upright frames, load beams, wire decking, row spacers, and safety locks. Modern pallet racks are configurable for both manual forklift access and automated retrieval systems (ASRS).
Benefits include:
- Increased vertical cube utilization
- Faster pallet access and restocking
- Safer, more organized storage zones
- Lower operating costs per square foot
Selective vs. Other Racking Types
| Rack Type | Ideal For | Key Advantage |
|---|---|---|
| Selective Pallet Racking | Fast-moving SKUs, high selectivity | Direct access to every pallet |
| Push-Back Racking | LIFO storage, medium rotation | High density with fewer aisles |
| Drive-In / Drive-Thru Racking | Bulk storage of similar SKUs | Maximum cube density |
| Pallet Flow Racks | FIFO operations | Gravity-fed, automatic pallet rotation |
| Cantilever Racks | Long or irregular materials | No front posts; unlimited length |
Each design can be paired with rack protection accessories, seismic reinforcements, and automated racking options such as shuttle systems or pallet conveyors.
Used & Refurbished Selective Racking
Looking to save on expansion costs?
Explore our Used Equipment & Systems — all selective racking is inspected, certified, and ready for installation.
Pallet Rack Configurations & Components
To get the best performance out of your pallet racks, configuration matters as much as capacity.
Upright Frames: Determine height, depth, and weight capacity.
Beams & Decking: Support pallets and distribute load evenly.
Row Spacers & Column Protectors: Add stability and safety.
Wire Decking: Improves visibility and meets fire-safety codes.
Safety Pins & Guards: Prevent accidental beam dislodgment.
We stock structural and roll-formed racking, with custom colors, coatings, and load ratings.
Frequently Asked Questions (FAQs)
What’s the difference between structural and roll-formed racking?
Structural pallet racking is built from hot-rolled steel for heavy loads and high-impact forklift use, while roll-formed racking uses cold-rolled steel for lighter, adjustable configurations.
Which type of pallet racking is stronger?
Structural racking offers greater durability and impact resistance, making it ideal for facilities using drive-in racking or multi-level selective pallet racks.
Is roll-formed racking more cost-effective?
Yes. Roll-formed racking is more economical to install and reconfigure, which makes it a great fit for flexible layouts and push-back racking systems that handle moderate throughput.
Can structural and roll-formed racks be combined in the same warehouse?
Absolutely. Many operations use structural uprights in high-traffic or refrigerated zones and roll-formed beams in lighter pick areas—both integrating easily with AS/RS systems and storage robots for automation.
Do both racking types meet warehouse safety standards?
Yes. All pallet racking systems designed and installed by Vertical Storage USA meet ANSI/RMI MH16.1 and OSHA safety standards, ensuring long-term compliance.
How do I know which racking type fits my operation?
Our experts can evaluate your inventory weight, layout, and traffic flow to determine the right system. Request a warehouse space analysis or quote to get started.
Start Your Pallet Rack Project
Ready to redesign your warehouse storage? Vertical Storage USA can engineer a custom pallet rack system that improves efficiency, safety, and scalability.
