Vertical Lift Module (VLM) Solutions for High-Density Warehouse Storage
What is a Vertical Lift Module?
A vertical lift module is an automated storage and retrieval machine that stores inventory in vertically arranged trays. Controlled by a computerized system, it delivers items to the operator at an ergonomic access point, eliminating unnecessary walking, searching, or reaching.
Whether you’re running a vertical lift warehouse in automotive, aerospace, or e-commerce, VLMs are a powerful way to improve VLM parts storage, boost safety, and cut labor time.
VLMs as Modular Warehouse Storage Systems
Vertical Lift Modules are a form of industrial modular storage, designed specifically for warehouses, distribution centers, and manufacturing environments. Instead of fixed shelving or static pallet racking, VLMs use modular, tray-based storage that can be reconfigured, expanded, or adjusted at any time to match changing SKU sizes and inventory demands.
Each tray acts as an independent storage module, and the system automatically adjusts internal spacing, making VLMs a true modular storage solution for high-density warehousing. Because the system scales vertically and can be added in sections, VLMs provide the same flexibility as modular shelving—while delivering far greater space savings, security, and automation.
When Is a Vertical Lift Module the Right Storage Solution?
A vertical lift module is not the right fit for every operation, but it is ideal for warehouses facing specific space, labor, and inventory challenges.
- Limited floor space but tall ceilings
- High SKU counts or small, variable-size parts
- Labor-intensive picking processes or long walking distances
- Secure, controlled, or regulated inventory
- Facilities looking to avoid warehouse expansion
If these challenges sound familiar, a vertical lift module may be the most efficient warehouse storage solution for your facility.
Key Benefits of Vertical Lift Machines
Better Organization
Our VLMs use an indexed software system to store and retrieve items accurately — helping you avoid mispicks and stock confusion. This makes VLMs especially effective for VLM parts storage in industries with high SKU counts or small components. Compare VLMs and vertical carousels »
Improved Labor Efficiency
With every part delivered directly to the operator, VLMs reduce walking, bending, and climbing. This efficiency not only speeds up picking but also improves employee ergonomics. Explore how vertical storage systems improve order accuracy »
Increased Safety & Security
Avoid ladders and forklifts. A vertical lift machine enhances warehouse safety while keeping high-value inventory secure with restricted access, activity logs, and automatic locking features.
Vertical Lift Module vs Traditional Shelving and Carousels
Vertical Lift Module vs Traditional Shelving
Traditional shelving requires operators to walk aisles, climb ladders, and manually search for parts, increasing labor time and the risk of picking errors. A vertical lift module stores inventory in enclosed trays and automatically delivers the correct item to the operator at an ergonomic access opening—eliminating wasted travel time while dramatically increasing storage density.
Vertical Lift Module vs Vertical Carousel
Vertical carousels rotate shelves to bring items to the operator, but they typically offer lower storage density and less precise inventory control than VLMs. A vertical lift module dynamically measures item height, adjusts tray spacing automatically, and supports advanced software features for accuracy, security, and inventory tracking.
Why Vertical Lift Modules Win on Density and Accuracy
Vertical lift modules maximize vertical cube utilization by eliminating wasted air space between trays and reducing aisle requirements. Combined with software-driven picking, user access controls, and real-time inventory tracking, VLMs consistently outperform shelving and carousel systems in both storage density and order accuracy.
New and Used Warehouse Storage Systems
We offer both new vertical storage equipment and a wide range of used warehouse storage systems, including used vertical lift modules, vertical carousels, and horizontal carousel systems.
Looking for pricing or equipment availability? Check out:
Tailored to Your Warehouse
We provide vertical lift solutions for pharma, manufacturing, retail, and more — customized to your layout, SKU volume, and inventory goals. Whether you need VLM parts storage for spare parts, tools, or electronic components, or a complete vertical inventory storage setup for high-volume order fulfillment, we design systems that fit your operation.
Let’s Design Your Vertical Lift Warehouse
Need VLM pricing, lead times, or layout help? Contact us for a custom quote and free vertical lift warehouse consultation.
Frequently Asked Questions (FAQs)
How much does a Vertical Lift Module cost?
VLMs typically range from $50K to $150K depending on size and features. The final price also depends on tray capacity, software options, and installation requirements.
What’s the difference between a VLM and a vertical carousel?
VLMs lift trays vertically; carousels rotate shelves. VLMs can handle heavier, varied parts, while carousels are better suited for lighter, uniform items.
Can I use a VLM for heavy or bulky parts?
Yes. They’re ideal for storing large or irregular items, with trays capable of holding hundreds of pounds each.
Do you offer used Vertical Lift Modules?
Yes, we carry tested, certified used VLMs from top brands. Buying used is a cost-effective way to add automation without the full investment of a new unit.
What kind of ROI can I expect?
Up to 90% compared to standard shelving. Most facilities see payback within one to two years through space savings and labor efficiency.
