Vertical Carousel Controller Upgrades
Modernize controls, boost performance, and extend the life of your vertical carousels — without replacing the entire system.
Smarter Controls. Faster Upgrades.
Our Vertical Carousel Controller Upgrade (RCA) is a drop-in control solution for Kardex Remstar® vertical carousels. Designed to replace obsolete boards and aging electronics, the RCA upgrade restores reliability and adds modern functionality — from Ethernet connectivity and remote access to touch-panel operator interfaces.
Upgrades are quick and cost-effective — most conversions take less than one hour and can be completed by your own maintenance team. No factory technician required.
Inside the RCA Upgrade Kit
The RCA system includes a new machine interface board with pin-compatible connections for your existing control panel cables and components. You can reuse your existing motors and photocells while replacing obsolete parts with a modern, supportable control platform.
Main Control Board
Plug-and-play control board replacing obsolete Remstar GS parts with modern, reliable performance.
Operator Panel Options
Compact oLED keypad with traffic-light safety indicator for tough industrial environments.
Photocell Interface
Color LCD touch panel with graphical system data and Ethernet for remote access.
Upgrade vs. Replace
| Feature | Upgrade with RCA | Replace Entire Carousel |
|---|---|---|
| Hardware | Keep motors and mechanics | Replace everything |
| Installation Time | 1 hour typical | Multiple days |
| Cost | Low CapEx retrofit | High CapEx investment |
| Integration | Modern Ethernet & HMI | Requires full re-commissioning |
| Downtime | Minimal | Significant |
| Maintenance | Field-replaceable boards | Proprietary parts |
Don’t replace an entire carousel just because the controls are obsolete — upgrade the electronics for a fraction of the cost.
Software & Integration Options
Inventory Control Software
Add image-based storage management, part tracking, reorder alerts, and reporting with our Windows-based inventory software — integrates with ERP/WMS systems.
Remote Access Tools
Enable remote diagnostics, configuration backups, and support through Ethernet-connected OP7 panels.
Frequently Asked Questions (FAQs)
Will this work with my older Kardex Remstar carousels?
Yes — the RCA kit supports all generations since 1982, including MP, T85, T88, C2000, and C3000 series.
Can I add inventory software or touchscreens later?
Yes. The RCA system is modular—inventory management, barcode scanning, and remote access can be added at any time.
What if my current control boards are discontinued?
That’s exactly what this upgrade solves. The RCA replaces obsolete GS-series control boards with a modern, supportable interface.
Is remote access available?
Yes. The OP7 touch panel option includes Ethernet connectivity for remote support and monitoring.
Ready to Upgrade Your Carousel?
Tell us about your system and the options you’re interested in — we’ll confirm compatibility and send a scoped proposal.
