AS/RS Systems: High-Density, Automated Storage & Retrieval

Boost accuracy, reclaim warehouse space, and increase throughput with a modern AS/RS system. At Vertical Storage USA, we deliver high-density automated storage and retrieval systems (AS/RS) tailored to the unique demands of today’s operations.

 

Whether you’re upgrading a facility or designing a new layout, our scalable AS/RS systems help streamline material flow and inventory control with minimal labor.

What Is an AS/RS System?

An AS/RS system (Automated Storage and Retrieval System) is a fully automated solution for storing, organizing, and retrieving inventory. Instead of manual picking, these systems use cranes, shuttles, carousels, or vertical lifts to move goods efficiently in a compact footprint.

 

Popular across manufacturing, aerospace, and distribution, AS/RS systems reduce labor, boost order accuracy, and improve inventory visibility — making them essential for the modern ASRS warehouse.

Types of AS/RS Systems

We specialize in designing and implementing a wide range of ASRS systems — each one built for a specific workflow, space, and picking requirement.

Modular machines that automatically deliver trays to an ergonomic access window. A great option for parts storage, manufacturing kitting, and maintenance inventory.

Motorized systems with rotating trays that bring items to waist level. Ideal for ASRS automation in service counters or compact warehouse areas.

Side-by-side rotating shelves built for high-volume SKU access. Common in retail, healthcare, and light manufacturing.

Mini-Load AS/RS

High-speed ASRS systems that use shuttles or cranes to handle totes and trays. Designed for rapid order picking in e-commerce and fulfillment environments.

Shuttle-Based AS/RS

Robotic shuttles retrieve goods from high-density racking. These ASRS storage systems are perfect for carton or case picking at scale.

ASRS-style systems that deliver items directly to the operator. Reduces walk time and increases order accuracy.

Who Benefits From AS/RS Systems?

AS/RS systems are used across industries that demand speed, accuracy, and space efficiency. We design solutions for:

Manufacturing

Distribution Centers

Aerospace/Aviation

Pharmaceutical Warehouses

Retail/E-Commerce

Spare Parts Department

📍 We also provide solutions for facilities integrating an ASRS automated system relay system or building a new ASRS warehouse layout.

Why Choose AS/RS?

High-Density Storage

Maximize space by storing vertically and eliminating unnecessary aisles. Our ASRS systems help recover up to 85% of your warehouse footprint.

Increased Efficiency

Automated systems reduce travel time, speed up picking, and maintain consistent throughput — crucial for modern asrs automation goals.

Lower Labor Costs

Automate repetitive tasks and reduce reliance on manual labor. An ASRS system can help decrease workforce costs and improve training efficiency.

Precision & Accuracy

Computer-controlled systems ensure the right item is picked every time — with less human error and higher order fulfillment rates.

Real-Time Inventory Visibility

Monitor inventory levels with integrated software. Know exactly what’s in stock, where it is, and when it was picked or replenished.

Improved Security & Control

Track every transaction. Limit access by user level. Protect valuable, regulated, or serialized inventory with ASRS warehouse oversight.

Ready to Automate Your Warehouse with AS/RS?

Let our experts help you design a high-efficiency AS/RS system tailored to your facility’s workflow and space constraints. Whether you’re retrofitting an existing warehouse or planning a new facility, we provide the right mix of technology, software, and support.

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