What Is Warehouse Logistics?
Warehouse logistics is how materials, data, and labor move through your facility—from receiving to putaway, replenishment, picking, packing, and shipping. The right design reduces touches, travel, and errors while lifting throughput and service levels.
At Vertical Storage USA, we engineer logistics systems that blend layout, process, software, and equipment—tailored to your SKUs, order profiles, and growth plans.
Core Solutions
Inbound & Receiving Design
Staging maps, ASN workflows, quality checks, and rapid putaway paths.
Order Picking Systems
Batch, cluster, wave, and zone picking; cart vs. conveyor; goods-to-person options.
WMS & Inventory Control
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Slotting & Replenishment
Data-driven slotting, forward pick creation, min/max rules, and auto-replen triggers.
Workstations & Packout
Right-sized benches, ergonomic heights, weigh/scan/print, QA gates.
Automation Integrations
VLMs, carousels, AS/RS, AMRs feeding consolidated pick stations.
Benefits
Higher Throughput
Shorter paths, fewer touches, balanced labor.
Lower Cost per Order
Less walking and rework, more picks per labor-hour.
Better Accuracy
Scanning and light cues reduce mis-picks.
Faster Training
Standardized zones, labels, and visual cues.
KPI Snapshot
| KPI | Baseline | Target |
|---|---|---|
| Picks per Labor-Hour | 60 | 95+ |
| Average Pick Path (ft) | 1,200 | 600 |
| Order Accuracy | 98.3% | 99.7% |
| Dock-to-Stock (hrs) | 6.0 | 2.0 |
We’ll baseline your current metrics and design to target gains.
Frequently Asked Questions (FAQs)
Do I need a WMS to improve logistics?
No, but a WMS amplifies results. We design improvements with or without one.
How long does a redesign take?
Most projects run 4–12 weeks depending on scope and equipment lead times.
Can we phase changes to avoid downtime?
Yes—phased deployment keeps orders moving while upgrades roll out.
What data do you need?
SKU list with dimensions/weights, order history, locations, and constraints.
Ready to Increase Throughput and Accuracy?
Get a logistics design that aligns layout, process, and software—without disrupting operations.
